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Friday, July 31, 2009

Identify Engine Problem by Reading Spark Plug

A spark plug is an electrical device that fits into the cylinder head of some internal combustion engines and ignites compressed petrol by means of an electric spark. Spark plugs have an insulated center electrode which is connected by a heavily insulated wire to an ignition coil circuit on the outside, forming, with a grounded terminal on the base of the plug, a spark gap inside the cylinder.

As the electrons flow from the coil, a voltage difference develops between the center electrode and side electrode. No current can flow because the fuel and air in the gap is an insulator, but s the voltage rises further, it begins to change the structure of the gases between the electrodes. Once the voltage exceeds the dielectric strength of the gases, the gases become ionized. The ionized gas becomes a conductor and allow electrons to flow across the gap. Spark plugs usually require voltage in excess of 20,000 volts to 'fire' properly.

Because the spark plug is inside the engine and is the only easily removable part it can be used as an indicator to the state of tune and condition of the engine. The spark plug also says if you need to change anything in the mechanics. Below is some photos and descriptions (source Champion spark plugs) of what spark plugs can look like given certain engine conditions. Most of engine have been a combination of the normal picture and the carbon fouled around the threaded base. These pictures look like the very extreme of what can happen if problems are allowed to continue and I don't think some of the plugs would actually fire in the condition that they are shown.














































Normal Spark plug


Carbon Fouled Spark Plug


Denotation Failed Spark Plug


Normal


Combustion
deposits are slight and not heavy enough to cause any detrimental
effect on engine performance. Note the brown to grayish tan color, and
minimal amount of electrode erosion which clearly indicates the plug is
in the correct heat range and has been operating in a "healthy" engine.



Carbon
Fouled


Soft, black, sooty
deposits easily
identify this plug condition. This is most often caused by an
over-rich, air/fuel mixture.

Check for a sticking choke, clogged air filter, or a carburetor problem
- float level high, defective needle or seat, etc.

This may also be attributed to weak ignition voltage, an inoperative
preheating system (carburetor intake air), or extremely low cylinder
compression.



Denotation
Failure


This
form of abnormal combustion has fractured the insulator core nose of
the plug. The explosion that occurs in this situation applies extreme
pressures on internal engine components. Prime causes include ignition
time advanced too far, lean air/fuel mixtures, and insufficient octane
rating of the petrol.



Oil Pouled Spark Plug


Spark Plug Mechanical Fault


Spark Plug Worn


Oil Fouled


Too
much oil is entering the combustion chamber. This is often caused by
piston rings or cylinder walls that are badly worn. Oil may also be
pulled into the chamber because of excessive clearance in the valve
stem guides.A build-up of crankcase pressure which can force oil and
oil vapors past the rings and valve guides into the combustion chamber
can also cause this.



Mechanical Damage


May
be caused by a foreign object that has accidentally entered the
combustion chamber. When this condition is discovered, check the other
cylinders to prevent a recurrence, since it is possible for a small
object to "travel" from one cylinder to another where a large degree of
valve overlap exists. This condition may also be due to improper reach
spark plugs that permit the piston to touch or collide with the firing
end.



Worn out Plug


This
plug has served its useful life and should be replaced. The voltage
required to fire the plug has approximately doubled and will continue
to increase with additional miles of travel. Even higher voltage
requirements, as much as 100% above normal, may occur when the engine
is quickly accelerated. Poor engine performance and a loss in fuel
economy are traits of a worn spark



Ash Fouled Spark Plug


Insulator Glazing


Spark Plug Gap


Ash Fouled Plug


A
build-up of combustion deposits stemming primarily from the burning of
oil and/or fuel additives during normal combustion, normally
non-conductive. When heavier deposits are allowed to accumulate over a
longer mileage period, they can "mask" the spark, resulting in a plug
misfire condition.



Insulator Glazing


Glazing
appears as a yellowish, varnish-like color. This condition indicates
that spark plug temperatures have risen suddenly during a hard, fast
acceleration period. As a result, normal combustion deposits do not
have an opportunity to "fluff-off" as they normally do. Instead, they
melt to form a conductive coating and misfire will occur.



No Spark Plug Gap


Rarely
occurs in car engines, however, this condition is caused by similar
conditions that produce splash fouling. Combustion deposits thrown
loose may lodge between the electrodes, causing a dead short and
misfire. Fluffy materials that accumulate on the side electrode may
melt to bridge the gap when the engine is suddenly put under a heavy
load.



Overheated Spark Plug


Splash Fouled Spark Plug


Pre Ignition Spark Plug


Overheated Spark
Plug


A
clean, white insulator firing tip and/or excessive electrode erosion
indicates this spark plug condition. This is often caused by over
advanced ignition, timing, poor engine cooling system efficiency, a
very lean air/fuel mixture, or a leaking intake manifold. When these
conditions prevail, even a plug of the correct heat range will overheat



Splash Fouled Plug


Appears
as "spotted" deposits on the firing tip of the insulator and often
occurs after a long delayed tune-up. By-products of combustion may
loosen suddenly when normal combustion temperatures are restored.
During hard acceleration these materials shed from the piston crown or
valve heads, and are thrown against the hot insulator surface.



Pre Ignition


Usually
one or a combination of several engine operating conditions are the
prime causes of pre-ignition. It may originate from glowing combustion
chamber deposits, hot spots in the combustion chamber due to poor
control of engine heat, cross-firing (electrical induction between
spark plug wires), or the plug heat range is too high for the engine or
its operating conditions.


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